01 · GLASS-REINFORCED HDPE
Standard heavy-duty composite rollers
Reinforced HDPE tube construction for demanding troughing and return duties, with resistance to abrasion, corrosion and chemical exposure.
LUSANGA TECHNICAL SERVICES · ZAMBIA
CCEC + Alien Tube
CCR Composite
Conveyor Rollers
High-performance composite conveyor rollers and lightweight idler-frame solutions for demanding mining and mineral-processing operations.
Real CCR conveyor installation photography
COMPOSITE CONVEYOR EQUIPMENT COMPANY
Mining conveyor components engineered for reliability.
LTS supplies CCR composite-roller technology to Zambia's mining sector as part of our conveyor-equipment offering. We help customers match roller construction, load rating and environmental performance to their conveyor duty.
50%+Lighter than comparable steel troughing rollers, according to CCR's published comparisons
70%+Lower noise than steel rollers in the supplier's reported tests and installations
90–250 mmManufacturer's overall stated composite tube-diameter range; availability varies by design
Mine dutyOptions for abrasion, corrosion, impact, wet conditions and FRAS applications
Performance figures are manufacturer-reported comparisons, not guaranteed results for every installation. Product selection and results depend on conveyor design, loading and operating conditions.
CCR PRODUCT RANGE
Composite rollers for different conveyor duties.
Technical options are based on the current CCR supplier catalogue. LTS can confirm specifications, availability and application suitability for each Zambian project.
02 · FRAS & FLAME-RESISTANT
Specialist safety-focused rollers
Flame-retardant and anti-static options are available for applications requiring controlled electrical and fire behaviour. Verify the correct certification for the selected model and mine.
03 · IMPACT ROLLERS
Transfer-point impact protection
Rubber-ring impact rollers for heavily loaded transfer and receiving areas. CCR lists impact roller diameters from 127 mm to 250 mm.
04 · COMPOSITE FRAMES
Lighter idler-frame assemblies
Composite frames and matching rollers reduce handling weight and eliminate the need for corrosion-protective painting on the composite structure.
05 · RECYCLED COMPOSITE
Recycled reinforced HDPE options
A range based on production-recovered composite material, intended to retain useful abrasion and corrosion resistance at an alternative price point.
06 · TROUGH & RETURN DUTY
Composite roller sets in operation
Application-focused configurations for carrying and returning conveyor belts, including high-tonnage, high-speed and challenging environmental service.
ADDITIONAL CONSTRUCTIONS
UHMWPE wear-resistant rollers
For unusually abrasive duties and higher carryback exposure, with high resistance to shell wear.
Carbon-fibre reinforced rollers
Higher-rigidity options for long, highly tensioned flat-return applications where low weight and shell stiffness are important.
Nylon 6 rollers
Spun-cast nylon rollers for selected service conditions, with length limits and bearing configurations dependent on specification.
WHY COMPOSITE?
Engineered for mine-site conditions.
CCR's composite shells and bearing-housing design aim to address the demands of heavy mining conveyors, especially where moisture, dust, corrosion and difficult maintenance conditions increase operating costs.
- Low-mass roller construction for easier handling
- Abrasion- and corrosion-resistant shell materials
- Centrifugal labyrinth seals to protect bearings
- Friction-welded bearing housings
- FRAS models for appropriate specified duties
- Conveyor load and dimensional selection
Composite rollers in field operationSPECIFY YOUR APPLICATION
Correct roller selection starts with the conveyor duty.
Tell us the belt width, operating speed, tonnage, trough or return position, roller diameter and face length, bearing/shaft requirements and site operating conditions.
LTS — CCR Composite Roller Supply, Zambia
Composite Conveyor Equipment Company (CCEC + Alien Tube). Enquiries and quotations are handled by Lusanga Technical Services.
Supplier product details: Official CCR Product Catalogue