Mining & Industrial Reliability Solutions · Zambia
Lusanga Technical Services · Digital Reliability
Maptsoft

Digital Conveyor & Splice Management

Identify, inspect, maintain and analyse conveyor assets in one controlled digital system — with RFID-enabled field workflows, rugged mobile devices, condition capture, scheduling, reporting and warranty tracking.

RFID asset identification
Mobile inspections
FLIR condition imagery
Splice management
Mining conveyor asset managed through Maptsoft
Mining Asset Performance Tracking

Make conveyor maintenance data actionable.

Maptsoft creates a digital identity for each conveyor asset and links inspections, maintenance, images, condition information and asset history to that record. Field technicians scan the asset, complete the required inspection or maintenance task and synchronize the data for management and service teams.

The platform can operate as a stand-alone conveyor management system or synchronize with maintenance and ERP systems where required.

Maptsoft Capabilities

One digital layer across conveyor assets.

Structured identification, inspection, maintenance, scheduling and reporting help turn mine-site observations into a controlled maintenance history.

01 · Asset Identification

RFID-enabled asset records

Give each critical conveyor asset its own digital identity and lifetime record so information can be found and updated at the asset.

02 · Digital Inspections

Structured mobile inspection workflows

Capture inspection answers, images, voice notes and condition information directly in the field using rugged Android devices.

03 · Maintenance Management

Track work from open to closed

Record maintenance actions, parts used, quotations, exceptions and completion status against each asset.

04 · Scheduling

Recurring and ad-hoc work

Assign inspections and maintenance tasks to technicians or teams and monitor completion times, missed work and exceptions.

05 · Warranty Tracking

Control warranty information

Track warranty status and claims against individual assets while retaining the complete inspection and maintenance history.

06 · Reports & Audit Trail

Management-ready records

Generate inspection, maintenance, conveyor activity, user activity, asset-management and service-schedule reports.

Maptsoft mobile home screenField Asset ScanScan a tag and work from the asset record.
Maptsoft scheduled inspectionsScheduled InspectionsManage planned inspection work.
Maptsoft maintenance screenMaintenance CaptureRecord completed work and parts.
Maptsoft conveyor inspectionCondition InspectionCapture criticality and condition in the field.
Splice Management

Manage conveyor splices as controlled assets.

Maptsoft Splice Management uses high-temperature RFID tags and tailored inspection workflows to track the full operating history of each splice.

Maptsoft splice scheduling Maptsoft splice inspection

Track lifespan, inspections and replacement planning.

  • Installation date and expected lifespan
  • Splice type, manufacturer and installation company
  • Inspection dates, intervals and environmental conditions
  • Scheduled inspections and replacement planning
  • Missed-inspection alerts and exception follow-up
  • Splice-thickness graphing and historical data
  • High-temperature RFID tags rated up to 200°C
FLIR thermal condition image captured for conveyor asset
Condition Monitoring

Images, temperature and condition data in the same asset record.

Maptsoft supports standard images and FLIR infrared imagery alongside inspection and maintenance records. Where applicable, temperature and vibration information can be retained with the asset's lifetime history.

Conveyor Asset Classes

Built around the assets maintenance teams actually inspect.

Maptsoft can be configured around the major conveyor asset classes used across mine and process-plant systems.

Pulleys
Rollers
Belt Cleaners
Frames
Splices
Belts
Transfer Areas
Other Critical Assets

Put your conveyor history in one controlled system.

Talk to LTS about Maptsoft for conveyor asset management, inspections, maintenance and splice control.

Talk to LTS about Maptsoft

Let us provide the solution.

Send us the site, asset, product or operating problem and we will route it to the right Lusanga team.

Contact LTS